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On a worldwide scale, some 72 million tonnes of different pulse varieties, which include peas, beans, lentils and chickpeas, are produced. Pulses are a staple food in some regions of the world and many people in developing countries owe at least 10 percent of their daily energy intake to pulses. The Indian government actually recommends a daily consumption of 40 grams of pulses. Equally in the West pulses are having a huge resurgence due to their health properties.
Not only do they rank highly on the satiety index, satisfying hunger for a longer period of time but nutritionally they are rich in fibre and protein, low in fat and contain high levels of minerals such as iron, zinc, and phosphorous as well as folate and other B-vitamins.
Pulses also contribute to sustainable agro-food value chains: When it comes to providing a growing world population with plant protein, pulses come top of the Pulses are gaining ground: This is good news for the environment, as these dry edible seeds of legume crops, are an extremely sustainable source of protein.
As consumer awareness of this food group increases, the up-take of pulses within food products will grow rapidly, supported by pioneering processing technology.
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With many food multi-nationals already effectively working towards utilisation of pulses in their products, we look forward to the transformation and the IYOP will bring to this underused food group. Moreover, pulse cultivation preserves soil fertility, thanks to its ability to biologically fix nitrogen in the soil.
Pulse crops enter into a symbiotic relationship with soil bacteria binding the nitrogen within their root systems. This reduces the requirement for hydrocarbon-based nitrogen fertilizers. This protein-rich ingredient is also highly valued in gluten- free and vegan foods.
Flour, made from ground pulses, is increasingly finding its way into a variety of foods such as pasta, bread, and tortillas, as well as in Textured Vegetable Proteins TVP for example. Snacks, both sweet and savory, are also benefiting from novel pulse applications, which boost their health appeal to consumers.
Requests for such applications had an initial spike at the beginning of the Millennium, but in the past few years they have become more frequent. In North America, more than pulse-based products were launched between and and more than in the EU alone since These food trends are set to expand further inparticularly driven by greater pressure on pulse processors to provide added-value products to meet demand, created by the increasing attractiveness of pulses as healthy foods.
Also, the rice and grain technologies that have been commonly employed for pulse hulling have not met the quality and quantity requirements of modern, large scale EU and US pulse processors. Innovation focuses on delivering increased efficiency, productivity, and yields, as well as hygienic processing for maximum food safety.
The Food and Agriculture Organization of the United Nations FAO is collaborating with governments and relevant organizations to underline that pulses can form the backbone of sustainable food production.
The year also creates a unique opportunity to encourage collaboration throughout the food chain to better utilize pulse-based proteins, encourage further global production of pulses, better utilize crop rotations, and address the challenges in the trade of pulses. From single products, such as peas or raspberries, to more complex vegetable mixes, it operates from one simple set-up, with a substantial sorting improvement on the difficult-to-detect defects.
It is therefore possible to process different products or mixes, with little or no change to settings and still detect non-vegetable material such as dark FM, black plastic, stones, snails and insects. High definition InGaAsHD technology has double the resolution of standard InGaAs and can recognise smaller pieces of hazardous material, half the size previously detectable.
These combined technologies offer a complete FM solution that reduces the need for adjustment between products as visible cameras are not required. Dedicated FM controls improve the usability of the system, making life easier for the operator. The launch comes at a key time when safety is high on the industry agenda. Developed by in-house specialists, using current best practice and hygienic product design guidelines, it features a stainless steel frame, sloped surfaces, hygienic conduits, stainless steel air set and hygienic grade fixings, to deliver an unrivalled solution with no tolerance for product build-up, thereby lowering the risk of contamination.
We used the results of the research to create a combination of cameras and optics, including a revised InGaAsHD technology and a new IR camera with active background.
This means they normally need generic FM removal, with additional specific programmes for colour defects or EVM based on shape.
It features a brand new, patent-pending lighting system, which enhances detection of thinner polymer contaminants, as well as high-precision ejectors that remove delicate flakes, with little or no loss of good product. It can also be used as a three-in-one sorter or combined with existing SORTEX technologies, in a fully integrated sorting station, making it one of the most flexible optical sorters available to the recycling industry today.
This ground-breaking technology is able to identify same-colour polymer contaminants, by analysing their chemical signatures, to deliver higher grade rPET flakes, that exceed industry standards for minimum contamination levels. He explained how the launch is another landmark in the one-stop solution partnership between Buhler Sortex Ltd and US-based National Recovery Technologies NRTlaunched last year, that offers plastics recyclers a complete solution for plastic bottle and flake sorting.
They will also be tapping into over years of combined sorting expertise, with access to proven technologies and engineering expertise as well as extensive customer service and support networks. This means we can deliver a further 19 full trucks of higher quality product to satisfy our customers.
Monicol, which exports to 17 countries including Eastern and Western Europe and the United States, both harvests its own walnut kernels and acts as a pre-processor by cracking and pre-cleaning walnuts before they are sold on to processors and manufacturers.
Moldova is one of the top 10 walnut producers globally and the third largest supplier of shelled walnuts to the European Uniondue to its rich soil and temperate climate of warm summers and mild winters.
A typical customer requirement allows for one piece of shell in every 10kg, so we were very happy with these results. It was sorting walnuts to remove shell, discoloured nuts and rancid products, which often meant between six and eight passes through equipment before product could be passed to the hand-picking tables. It was also able to target all defects effectively. It analyses the spectral and spatial difference between walnut meat and shell to distinguish subtle differences between a vast range of shell varieties and walnut meat.
It is able to detect both textured and smooth shells of varying sizes. Without this technology, a much higher volume of the nut meat may be lost due to false rejections.
The family-run company has been involved in rice trading for four generations, starting in the early s and it now owns and operates two rice mills producing parboiled rice. It offers high capacity, with outstanding sorting capabilities, which provides us with the reliability we require. It includes ground-breaking pre-set modes that automatically learn the characteristics of any new grain that enters the machine, which means it can sort for different defect types simultaneously, such as chalky and pale yellows, without compromising the quality or yield.
Furthmore balanced and stable performance, ensures optimum sorting is maintained all-day, every-day. Staying in control of mycotoxins despite unpredictable contamination patterns.
Mycotoxins are secondary metabolites produced by mould fungi and are an emerging threat for animal and human health. Aflatoxin, deoxynivalenol DONZearalenone ZEA and ergot alkaloids probably create the most commercial concern - commonly affecting corn, wheat, rye, barley, oats and spelt.
The highly-toxic Aflatoxin is particularly problematic in corn as just a few highly contaminated kernels have the potential to make an entire lot unsafe for further use, even if the vast majority of grains are not affected.
Mycotoxins predominantly occur in concentrations that do not result in acute clinical symptoms of toxicosis, however, livestock may still show signs of elevated mycotoxin exposure, such as impaired growth, immunosuppression, and overall reduced performance.
Therefore, even when maximum permitted levels have not been set, it is advisable to follow guidance levels for feed for instance, 8 parts per million ppm for DON in cereals and cereal products in the EU from both an ethical and economical viewpoint.
This phenomenon is called co-occurrence and some combinations, such as Aflatoxins B1 and Fumonisins are particularly worrying because there is evidence of a synergistic interaction of the two substances, intensifying the adverse health effects . Co-occurrence can be explained by two biological mechanisms: Firstly, some fungal species are able to produce different mycotoxins at the same time, such as Fusarium species producing deoxynivalenol and zearalenone.
Secondly, an affected product is likely to be infected by different species of fungi. Additionally, in compound feed, each component of the mixture can further exacerbate the problem by introducing different mycotoxins. Researchers are now working to better understand the implications of co-occurrence on human and animal health.
Early intervention is critical While good agricultural and post-harvest practice significantly reduces the risk of grain contamination, other factors, such as extreme weather, can cause plant stress, making the crop more susceptible to fungal infections. Therefore, irrespective of the variability of the contamination profiles, it is business-critical that processors are able to rely on the performance of existing cleaning lines to be efficient and reduce toxin levels while removing only the minimum of good product.
They also need to be confident that grain lots comply with commercial specifications and legal maximum levels of toxins. Some regions have been hit severely in successive years, resulting in stockpiles of corn lots unfit for human or animal consumption. Two years later the mycotoxin problem hit the same region again; this time shifting from aflatoxins, produced by Aspergillus species, to DON, produced by Fusarium species. Although less toxic than aflatoxins, producers were on alert not to exceed maximum permitted levels of DON in product intended for food and to ensure they complied with commercial specifications and guidance levels for use in animal feed.
Processing expertise built on engineering excellence makes the difference Reliable measurement of a mycotoxin concentration at ppb and ppm requires a statistically representative sample of the product, sample preparation, e. Clearly, this approach is simply not viable for a grain flow of many tons per hour. However, by identifying the key physical indicators of the presence of fungal contamination, and removing kernels with these indicators by cleaning and optical sorting, it is possible to significantly reduce mycotoxin concentration.
But first, a central question to address is whether this approach remains valid even when multiple mycotoxins are present and the indicating properties change, due to varying contamination profiles. It confirms the results previously obtained for aflatoxin B1, for the mycotoxins, DON, ZEA, and Fumonisins B1 and B2, which co-occurred at different levels in the investigated corn lots. The reduction performance is case specific and may vary for different types of contamination. Mycotoxin analysis was carried out using HPLC.
This means separation by size is an essential first step in lowering mycotoxin levels. An advanced optical sorter targets colour defects effectively and with minimal removal of good product.
SORTEX optical sorting demonstrated outstanding selectivity in the removal of contaminated whole kernels. As the contamination profile and thus the indicators for a fungal infection may vary, it is essential to have a solid line of defence in place, which sequentially targets all relevant indicators of mycotoxins.
Several customer installations, at both grain reception facilities and mills, are already proving successful and demonstrating that return on investment can be achieved in less than a year. Processors need accurate information fast, whenever and wherever they are in the world. Information such as machine performance, alerts to faults and everyday sorting data are valued by operators. Processors globally are also under intense pressure to comply with the stringent and ever-changing safety regulations that affect the way they process foods.
Total control over the performance of their sorting equipment coupled with accurate, detailed audit trails, is essential for optimum sorting performance and full traceability. Until now, the performance of each optical sorter had to be monitored and analysed individually. It can even highlight potential issues with other parts of the plant - for instance, a sudden increase in foreign material can indicate that other removal machines, such as a destoner, or magnetic separator, are no longer performing efficiently.
The traceability and log functions track the sorter performance, level of defects, any changes to the sorter and which operator made them. This audit trail allows the processor to trace back and verify any issues, should negative feedback be received. This in turn helps to protect the revenue stream by pre-empting problems and potentially, significantly reducing downtime. Additionally, the new Component Lifetime Indicator functionality provides a life expectancy for component parts, giving processors advance notice to order spare parts, while the Remote Assist function enables engineers to provide remote expertise and performance monitoring, enabling them to make improvement suggestions, and performing service tasks remotely to minimise downtime.
It is an optional feature forming part of the SORTEX Total Care customer service package and contracts are available for different durations Courses are split into six, four-week modules spread over a two-year period. For some, these multiple functions have been difficult to navigate and control.
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At the same time, the opportunity was taken to modernise the look and feel of the user interface. Thanks to simplified screens and new control elements like sensitivity sliders, operators, at all levels, can easily make necessary processing adjustments.
As part of our ongoing effort to improve our products, we have conducted extensive usability tests with customers, in order to better understand how they are using their sorters and what features are among the most popular. To achieve this, the software developers have integrated additional graphics such as pictograms and new control elements like sensitivity sliders.
As a result, operators can now easily identify the processing status at a single glance, and make any necessary adjustments easily and intuitively. More experienced and proficient operators, can still access the advanced set-up screens, which enable them to create more complex sorts. This helps to maximise productivity and ease of use. Upgrade kits are also available for exisiting customers. This includes proactively presenting innovation opportunities, challenging the status quo with a mindset and culture that puts quality first and delivering consistently excellent quality throughout As per realtycompass analysis Altius Ardour is rated 6.
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